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Is magnesium metal stronger than aluminum?

BY GENN

2024/04

Blog

Is magnesium metal stronger than aluminum?

Brief Overview of Magnesium and Aluminum Metals

Magnesium and aluminum are both lightweight metals with significant industrial applications. Magnesium, with its atomic number 12 and symbol Mg, is a silvery-white metal known for its low density and high strength-to-weight ratio. It is the eighth most abundant element in the Earth’s crust, making up about 2% of the crust by weight.

Aluminum, on the other hand, has the atomic number 13 and the symbol Al. It is also lightweight and corrosion-resistant, making it a popular choice in various industries. Both metals play crucial roles in modern engineering and manufacturing due to their unique properties.

Atomic Structure and Properties

Magnesium is a chemical element with the atomic number 12 and the symbol Mg. It belongs to the alkaline earth metals group on the periodic table. Magnesium atoms have 12 protons and electrons, with 12 neutrons in the nucleus.

This metal has a bright, silvery-white appearance and is relatively light, with a density of 1.738 grams per cubic centimetre. The atomic radius of magnesium is about 160 picometers, making it a compact element.

In terms of properties, magnesium is known for its high melting point of 650 degrees Celsius and boiling point of 1090 degrees Celsius. It exhibits strong metallic bonding due to its outer electron configuration of 3s². Magnesium possesses excellent electrical conductivity and thermal conductivity and has low ionization energy, allowing it to readily form ions in chemical reactions.

Strength Characteristics

Magnesium metal offers impressive strength characteristics that make it a desirable material in engineering applications. With a tensile strength ranging from 150 to 350 MPa (megapascals), magnesium demonstrates good resistance to pulling forces without easily breaking or deforming under tension. Its compressive strength typically falls between 200 and 350 MPa, indicating its ability to withstand squeezing forces without collapsing. Moreover, magnesium exhibits high stiffness and rigidity due to its Young’s modulus of approximately 45 GPa (gigapascals).

Applications in Various Industries

The versatile properties of magnesium metal find extensive use across diverse industries due to its unique combination of strength and lightness.

In the automotive sector, magnesium alloys are employed for manufacturing engine components, transmission cases, and structural elements due to their high strength-to-weight ratio, which helps improve fuel efficiency without compromising performance or safety standards. Additionally, the aerospace industry utilizes magnesium alloys in aircraft structures, where weight reduction is critical for enhancing flight efficiency.

Furthermore, the electronics industry benefits from magnesium’s excellent thermal conductivity properties by utilizing it in heat sinks for electronic devices like laptops and smartphones to dissipate excess heat efficiently during operation.

In medical applications, biocompatible magnesium implants are used for bone repair surgeries due to their ability to degrade gradually within the body without causing harmful side effects or inflammation.

Properties of Aluminium Metal

Atomic Structure and Properties

Aluminium is a silvery-white, lightweight metal with the atomic number 13 and symbol Al on the periodic table. It belongs to Group 13, Period 3, of the periodic table, making it a versatile element with unique properties. Aluminium has a face-centered cubic crystal structure, which gives it good strength and ductility. The atomic radius of aluminum is about 143 picometers, and it has an atomic mass of approximately 26.98 atomic mass units. Aluminium is known for its excellent corrosion resistance due to the formation of a thin oxide layer on its surface when exposed to oxygen.

Strength Characteristics

Aluminum possesses admirable strength-to-weight ratio characteristics, making it a popular choice in various industries where lightweight yet durable materials are required. The tensile strength of pure aluminum ranges from around 70 MPa to 700 MPa, depending on the alloy composition and processing methods used. Additionally, aluminum alloys can be tailored to enhance specific mechanical properties like yield strength, elongation percentage, and hardness through alloying elements such as copper, magnesium, or silicon.

Applications in Various Industries

The versatility of aluminum makes it indispensable in numerous industries ranging from aerospace and automotive to construction and packaging. In aerospace applications, aluminum alloys are used extensively due to their lightweight nature coupled with adequate mechanical properties required for aircraft structures such as fuselages, wings, and landing gear components.

The high thermal conductivity of aluminum also finds applications in heat exchangers for aircraft engines. In the automotive sector, manufacturers leverage aluminum’s lightweight properties to reduce vehicle weight without compromising structural integrity or safety standards.

Aluminum alloys are employed in components like engine blocks, wheels, body panels as well as suspension parts to enhance fuel efficiency while maintaining durability requirements. Furthermore, recyclability plays a significant role in promoting sustainability within the automotive industry by reducing environmental impact through material reuse.

Tensile Strength Comparison

Tensile strength is a crucial property in determining the ability of a material to withstand tensile (pulling) forces without breaking.

Magnesium, known for its lightweight properties, typically has a lower tensile strength compared to aluminum. On average, pure magnesium has a tensile strength ranging from 130-220 MPa, while pure aluminum falls within the range of 160-310 MPa.

While aluminum generally exhibits higher tensile strength than magnesium, the latter’s lightweight nature makes it an attractive choice for applications where weight reduction is critical. Engineers must consider not only raw tensile strength values but also factors like density, stiffness, and overall performance requirements when selecting between magnesium and aluminum for specific projects.

Compressive Strength Comparison

Compressive strength refers to a material’s ability to resist compression or squeezing forces without failing or deforming permanently.

Magnesium typically exhibits lower compressive strength compared to aluminum due to its hexagonal, close-packed crystal structure, which results in weaker interatomic bonding compared to aluminum’s face-centered cubic structure. Pure magnesium generally has a compressive strength ranging from 75-150 MPa, while pure aluminum falls within the range of 130 to 250 MPa.

While aluminum may have superior compressive strength properties compared to magnesium, other factors such as formability, machinability, and cost-effectiveness play roles in material selection decisions. Engineers must weigh these factors carefully when choosing between magnesium and aluminum for structures subjected to compression forces.

Impact Resistance: Magnesium vs Aluminum

Resilience Under Pressure

When it comes to impact resistance, magnesium, and aluminum exhibit distinct behaviors under dynamic loading conditions. Magnesium has a higher specific energy absorption capacity than aluminum due to its superior shock absorbance characteristics.

This property makes magnesium ideal for applications that require exceptional impact resistance such as aerospace components or automotive safety features. In contrast, while aluminum offers moderate impact resistance capabilities, it may require additional reinforcements or design modifications to achieve comparable levels as magnesium in high-impact scenarios.

Real-World Applications Showcase

In real-world scenarios where impact resistance is crucial, magnesium’s exceptional performance shines through in applications like military armor plating for vehicles or sports equipment where durability is key. Aluminium also finds its place in critical structures such as aircraft fuselages or vehicle crash components, where a balance between weight savings and impact resilience is vital.

Corrosion Resistance: The Battle Against Nature’s Force

Corrosion is a natural process that occurs when metals are exposed to environmental factors such as moisture, oxygen, and chemicals. In the realm of magnesium and aluminium, there is a distinct difference in their susceptibility to corrosion.

Magnesium, known for its excellent strength-to-weight ratio, is unfortunately more prone to corrosion compared to aluminum. This heightened vulnerability is due to magnesium’s higher reactivity with oxygen and water, leading to the formation of corrosion products like magnesium hydroxide.

To combat this inherent weakness in magnesium’s corrosion resistance, various protective coatings and treatments have been developed. One common method is anodizing, where a protective oxide layer is formed on the surface of the magnesium metal through electrolytic oxidation. This layer acts as a barrier against corrosive agents, significantly enhancing magnesium’s longevity in corrosive environments. Additionally, organic coatings or conversion coatings can be applied to further shield magnesium from degradation caused by exposure to moisture or chemicals.

Fatigue Strength: The Silent Killer of Materials

Fatigue failure is a phenomenon that occurs when a material undergoes repeated loading cycles below its ultimate strength threshold, leading to progressive damage accumulation and eventual catastrophic failure. Aluminium exhibits better fatigue strength due to its ability to withstand cyclic stress without developing microstructural defects that could compromise its structural integrity.

For applications where components are subjected to dynamic or fluctuating loads, such as aircraft fuselages or automotive components, choosing materials with high fatigue resistance like aluminum becomes imperative. By selecting materials based on their fatigue performance characteristics and implementing proper design practices to mitigate fatigue-induced failures, engineers can enhance the longevity and durability of critical structures in various industries.